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Hardening Machine
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Hardening Machine

Hardening Machine

This series of hardening machines is specifically designed for surface hardening of metal components, suitable for shafts, gears, guide rails, bearing rings, and more. Equipped with a full CNC system and IGBT-based medium/high-frequency power supply, it enables precise temperature control and hardened layer depth management. Widely used in automotive, construction machinery, aerospace, and mold manufacturing industries.

Products Description

This series of hardening machines is specifically designed for surface hardening of metal components, suitable for shafts, gears, guide rails, bearing rings, and more. Equipped with a full CNC system and IGBT-based medium/high-frequency power supply, it enables precise temperature control and hardened layer depth management. Widely used in automotive, construction machinery, aerospace, and mold manufacturing industries.

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Key Features

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1. High-Precision Positioning Control
Servo motor and ball screw drive ensure positioning accuracy up to ±0.05mm, guaranteeing consistent hardening zones and reducing subsequent grinding allowance.

 

2. Intelligent Temperature Control System
Closed-loop PID regulation with infrared pyrometer feedback monitors surface temperature in real time, achieving hardness uniformity within ≤ ±1.5HRC.

3. High-Efficiency Energy-Saving Power Supply
IGBT solid-state induction power supply with conversion efficiency ≥ 92%, saving over 30% energy compared to conventional tube-type equipment.

 

4. Flexible Programming
Supports multi-segment speed, power, and time curve settings. Stores up to hundreds of process recipes for one-touch recall, ideal for multi-variety and small-batch production.

 

5. Safe & Environmentally Friendly
Fully enclosed safety guard with automatic fire suppression system, and optional fume extraction unit, meeting national environmental and safety standards.

 

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Technical Specifications (Example)

 

Parameter

Specification

Max. Hardening Length

800mm / 1200mm (optional)

Max. Swing Diameter

400mm

Workpiece Travel Speed

1~300mm/s (adjustable)

Power Frequency

10~80kHz (optional)

Power Rating

50kW / 100kW / 200kW

Cooling Method

Water / Oil (optional)

Control Type

CNC / PLC + HMI

 

Typical Workpieces

 

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Shafts (half-shafts, camshafts, crankshafts)

Gears (tooth surface & root)

Guide rails and slides

Bearing inner and outer rings

Pins and sleeves

 

Services & Support

 

Free process testing and sample prototyping

Full inductor design and manufacturing service

12-month machine warranty with lifetime maintenance

24/7 remote technical support and on-site service

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Closing Statement

 

Choosing our hardening machine means choosing a stable, efficient, and long-term reliable production partner. We also offer custom-designed solutions upon request. Welcome to contact us for trial processing or further inquiries.

 

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