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Bench Spot Welder
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Bench Spot Welder

Bench Spot Welder

The bench spot welder is a fixed resistance welding machine designed for workbench installation, offering significantly higher output power and welding stability than portable units while remaining more compact and flexible than large pedestal machines. Its design philosophy strikes an ideal balance between "power" and "precision," providing an efficient and reliable solution for batch welding of small to medium-sized components.

Products Description

The bench spot welder is a fixed resistance welding machine designed for workbench installation, offering significantly higher output power and welding stability than portable units while remaining more compact and flexible than large pedestal machines. Its design philosophy strikes an ideal balance between "power" and "precision," providing an efficient and reliable solution for batch welding of small to medium-sized components.

Compared to hand-held spot welding guns, bench spot welders deliver more accurate and consistent electrode force output and more stable weld quality, making them suitable for prolonged continuous production operations.

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Core Structure & Features

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1. High-Rigidity Frame & Precision Actuation
The machine features a high-strength structural design to prevent electrode tip displacement during pressurization. The direct-acting pressurization mechanism, combined with advanced guide structures, delivers excellent follow-up performance for precise force transmission.

2. Microprocessor Control System
Equipped with advanced microprocessor resistance welding controllers that store multiple welding schedules (e.g., TC-60 stores 4 sets), featuring preheat, weld, hold, and maintain multi-stage control functions, plus automatic mains voltage compensation for stable energy output.

3. Circulating Water Cooling System
Standard-equipped with a water-saving circulating cooling system and quick-connect water fittings, preventing electrode overheating during continuous operation, extending electrode service life, and ensuring consistent weld quality.

4. Flexible Adaptability
Supports single-side single-point, single-side double-point, and double-side single-point welding configurations. The T-slot worktable allows quick changeover of electrode holders and tooling to suit different welding requirements.

 

Applications

Battery & New Energy

Lithium battery connection tabs, tabs, nickel strips, coin cells

01

Electronic Components

Relays, thermostats, sensors, SMD inductors, fuses

02

Precision Manufacturing

Enameled wire welding, silver contacts, bimetal strips, micro motors

03

Hardware & Appliances

Electrical switches, stainless steel sheet, small hardware parts

04

Automotive Components

Small metal structural parts, sensor assemblies, cable harness connections

05

 

Customization & Support

 

AC, capacitive discharge, or MFDC power supply options based on process requirements

Support for single-side single-point, single-side double-point, and double-side single-point head configurations

Optional electrode dressing modules, vision positioning systems, force/displacement monitoring transducers

Professional technical team provides process selection, commissioning, and training support

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